Reliability-Centered Maintenance Engineer

Job purpose Provides robust engineering support while executing Reliability-Centered Maintenance (RCM) as systematic approach to determine the maintenance requirements of physical assets in their operating context at OQ8 under TL Reliability scope, acting as team player for RCM method, process, standards by: (1) Conducting RCM assessment of variables associated with all engineering incidents in a timely manner (2) Developing and implementing corrective actions, (3) Prepare and deliver a comprehensive report of the results of every investigation including the Case Root Cause Analysis and recommendations, to identify areas of improvement and corrective actions, (4) Monitoring and reporting on failure trends, (5) Collaborating with cross-functional teams to drive reliability improvements, and (6) Guide young engineers in related matters, in order to ensure that systems continue to do what their users require in their present operating context. The position will act in accordance with OQ8’s Mission, Vision, Values & Strategies, as well as, policies, guidelines, and international standards, supported by an IT Technology platform, HSE standards, Oman’s government & other legal justifications, and best international practices in consonance with national objectives. Main tasks and responsibilities Scope · RCM analysis · Steps · Tools and Techniques · Collaboration and Communication · Compliance · Reporting · Training · Collaboration and Communication · Guidance / Coach Accountabilities: RCM analysis · Functional Analysis: Identifying the functions of a system and the standards of performance required by its users. · Failure Modes and Effects Analysis (FMEA): Determining the ways in which a system can fail (failure modes) and the consequences of those failures. · Maintenance Strategies: Developing strategies to manage identified failure modes, which may include preventive maintenance, predictive maintenance, condition-based maintenance, and run-to-failure approaches. · Decision Logic: Applying a decision logic tree to determine the most appropriate maintenance strategy for each failure mode. RCM Steps · Identify critical assets and their functions. · Determine failure modes and their effects. · Assess the criticality of each failure mode. · Develop maintenance tasks to mitigate the failures. · Implement and continuously improve the maintenance program. Tools and Techniques · Implement the RCM tools & techniques: o 5 Whys: Asking "why" multiple times until the root cause is identified. o Fishbone (Ishikawa) Diagram: A visual tool to categorize potential causes of problems. o Fault Tree Analysis (FTA): A top-down approach to identify root causes by mapping out the pathways of failure. o Pareto Analysis: Identifying the most significant factors contributing to the problem based on the Pareto principle. Communication · Collaborate with cross-functional teams including engineering, maintenance, operations, and safety. · Communicate RCM findings and recommendations effectively to stakeholders. · Provide guidance to the parties involved in an incident investigation to promote the positive impact of the incident investigation. Contribute to the development and execution of the process improvement, long-term strategic plan in alignment with the function and organization strategies. Compliance · Assists with internal and external QA/QC audits by resolving basic issues identified in audits. · Support the development and implementation of departmental policies, systems, processes, procedures, and controls, and continuously identify and recommend improvements while ensuring compliance with engineering standards and relevant legislation. · Ensure that the department recommendations and reports are accurate, relevant, and timely will lead to stakeholders being able to make informed and timely decisions. Reporting · Present regular and ad-hoc management reports on new opportunities, highlight critical issues and challenges and provide strategic insight to ensure effective decision-making. Training · Recommend training and workshops programs for leaders and employees. Communication · Collaborate with cross-functional teams including engineering, maintenance, operations, and safety. · Communicate RCM findings and recommendations effectively to stakeholders. · Provide guidance to the parties involved in an incident investigation to promote the positive impact of the incident investigation. · Contribute to the development and execution of the process improvement, long-term strategic plan in alignment with the function and organization strategies. Key interactions Internal: Senior Management, Function Heads, Department Managers, Employees External: Government Authorities, External Auditors, Insurance Companies, Contractors Notable Working Conditions. Field Operations and office environment, Moderate to intensive computer screen use. Education requirements · Bachelor’s degree in engineering (Mechanical, Electrical, Chemical, or related field). · Certifications: Certified Reliability Engineer (CRE) or equivalent certification preferred. Language requirements Excellent knowledge of written, read, and spoken English (required) Background and experience Competencies and skills · 5-8 years of relevant experience. · Experience in reliability engineering, maintenance, or a related field, with a focus on RCM. · Working experience in collaborative teams to improve equipment and process reliability within the organization. · Experience with reliability and maintenance software (e.g., CMMS, RCM software) · Knowledge of statistical analysis tools and techniques such as: o 5 Whys: Asking "why" multiple times until the root cause is identified. o Fishbone (Ishikawa) Diagram: A visual tool to categorize potential causes of problems. o Fault Tree Analysis (FTA): A top-down approach to identify root causes by mapping out the pathways of failure. o Pareto Analysis: Identifying the most significant factors contributing to the problem based on the Pareto principle. Soft: · Strong analytical and problem-solving abilities · Excellent communication and people skills · Ability to work collaboratively in cross-functional teams. · Diligence and organizational skills. · Initiative-taking and initiative-taking approach · People management. · Planning and organizing. · Technical writing, Recordkeeping. · Presentation. · Analytical thinking. · Organization skills. · Influencing - Encourages others to change their mindset and/or behaviours to achieve positive results. work. Technical Skills: · Computer literacy including MS Office. · Proficiency in RCM tools and methodologies: o 5 Whys: Asking "why" multiple times until the root cause is identified. o Fishbone (Ishikawa) Diagram: A visual tool to categorize potential causes of problems. o Fault Tree Analysis (FTA): A top-down approach to identify root causes by mapping out the pathways of failure. o Pareto Analysis: Identifying the most significant factors contributing to the problem based on the Pareto principle. · Familiarity with industry standards and best practices in reliability engineering · Ability to interpret technical data and generate actionable insights. · Investigations, Reporting, Documentation. · Knowledge of OHSAS 18001 and RC14001. · Knowledge of risk management methods and practices. · Knowledge of HAZOP or similar studies. · Risk assessment. · Sound judgment in technical matters with good skills in engineering field materials specifications, integrity inspection, plant design optimization/modification, and applicable code &standards. · Well-versed in design concept & engineering drawings, contracts, and shutdown/modification jobs. · Broad understanding of relevant process on refinery/petrochemical plant & equipment regarding static, piping & storage tank, applicable code & standard (API, ASME, ASTM, PIP &, etc.) and project specs · Plant troubleshooting, equipment optimization & problem-solving. · Project & Engineering Services experience such as: · Piping, Static Vessel, and Above Ground Tank Design & Modification · Project Execution and Material Engineering