Skills
Process development
Mechanical engineering
Materials science
Automated equipment
High-volume manufacturing
Optical device alignment
Pick-and-place equipment
Fiber attach
Flip-chip assembly
Thermocompression bonding
Flexible circuit interconnect
Adhesive dispensing
Automated assembly equipment
Optical alignment
Pick-and-place
Flip-chip
Flexible circuits
Summary
✨ AI‑Generated
A leading manufacturing organization is seeking a principal-level process development engineer to create and expand assembly process platforms and transition them into high-volume production. You will collaborate across engineering teams and work hands-on with automated precision assembly technologies, including optical alignment, pick-and-place, fiber attachment, flip-chip assembly, bonding, flexible interconnects, and adhesive dispensing.
Highlights
Lead advanced manufacturing process development and transfer into production while collaborating across multiple engineering groups. The role offers hands-on work with sophisticated automated assembly equipment and high-volume manufacturing technologies.
Description
Job Description
T he Principal Process D e vel o p m e n t E n g i n eer is r esponsible for d eveloping n ew a n d/or e xpanding cu r r ent asse m bly p r ocess platf o rm s and t r ansfe r r ing th e m to m anuf a ctu r in g .
He or she m u st be a m ultitasking team p layer a n d able to inte r f a ce with m u ltiple engin e e r ing g r ou p s.
T h e pe r son sh o uld have h ands - on expe r ience with p r ocess develop m ent a n d be well ve r sed in m echanic a l enginee r ing or m a t e r ials science as well as with a u to m at e d equip m ent in a high - volu m e m anu f actu r ing envi r o n m en t .
He or she sh o uld be a dept in a uto m a ted eq u i p m ent, such as b u t not li m i t ed to, optical device alignm e nt, pick and place, fiber attach, flip chip asse m bly, th e rm o co m p r ession b o nding, fl e x ci r cuit int e r conn e ct techn o l o gies such as u - flex, o r pick a n d place m achines with adhesive d i s p ensing ca p ability; Design of E xp e r i m e n ts ( DO E ) , F ailu r e M ode E ff e cts A n alysis ( F M E A ) , in n ovative da t a r e d uction, a n d statistical a n alysis.
E x p e r ience wo r king in a cl e an r o om e n v i r on m ent is a p l u s.
Candid a te m ust be able to p r ecisely d ocume n t and c o mm u nicate asse m bly p r ocess det a i l s for succ e ssful t r a n sfer o f assigned p r ocess e s to m a nufactu r ing.
How You Will Contribute And What You Will Learn
Devel o p, cha r acte r iz e , and q u alify m a n ufactu r ing p r ocesses f r om co n cept th r ough d evelop m ent and t r a n sfer to m an u factu r i n g, inclu d i n g specifying and p r ocuri n g r e q ui r ed e quip m e nt, p r ocess flow, p r ocess d evelop m ent/ve r ification, a n d qualificati o n plan Desig n , execute, and a n alyze expe r i m en t s th r o u gh DOE and sta t i s t i c a l techniqu e s using statistical tools Design tooling and fixturing for assigned processes.
Set up and conduct process checks and complete process documentation for assigned processes to be successfully transitioned from Development into Manufacturing Lead and perform Failure Mode Analysis (FMA) techniques as part of process characterization and Root Cause Corrective Action (RCCA) plans Train technicians and oversee equipment calibration and maintenance scheduling Develop all required documentation for processes that transfer to manufacturing
Key Skills And Experience
B S d egr e e in E nginee r ing with 6 t o 10 yea r s of expe r ience or M S d e g r ee i n E n g ineeri n g, 5 Plus years of expe r ience De m onst r ated a b i lity t o independently initiate, p r io r itiz e , and d r ive p r ojects to co m pletion A bility to ef f ectively co m m unicate ideas, co n cepts, and r esults to
b o th highly t e chnical and non- t echnical co - wo r ke r s within cross-functional teams
A bility to fu n ction inde p enden t l y as well as in a t eam e nvi r on m ent Han d s - on e xperie n ce with opt o elect r o nic m od u le asse m bly p r ocesses incl u ding optic a l device align m ent, free space optics, fi b er at t ach of fib e r pig - tails, flex ci r cuit inte r connect, vacuum solder chamb e r s, h o t bar sold e r eq u ip m en t , flip chip p r ocessing, pick and pl a ce, adh e s i ve disp e nse and thermal cycling P r ov e n expe r ience in d esign and p r oc e ss develop m ent f u nctions Highly m otivate d , team player adept a t wo r king and m eeting g o als c r oss - fu n ctionally E xpe r i e nce in high volu m e m an u factu r i n g a plus E xcellent w r itten and ve r b a l co m m unication skills co m bined w ith a high attenti o n to de t ail A bility to use C A D to o l s such as C r eo and / or S olidWorks Wo r king knowled g e of m echanical d r awings a nd di m e nsional tol e r ances Und e r stan d ing of o p tics is a plus A bility to m aintain a c l e an and safe wo r king envi r onm e nt