Summary
✨ AI‑Generated
A senior production engineer is sought to lead end-to-end process preparation for new manufacturing projects. Responsibilities span scheduling, budgeting, process and layout design, risk assessment, equipment and tooling evaluation, automation, installation, commissioning, and preparation for serial production.
Highlights
Take end-to-end responsibility for production preparation of new projects, from feasibility and process design through equipment installation, acceptance, and serial production. The position offers broad exposure to manufacturing, automation, quality, and project execution.
Description
Toyota Boshoku Corporation is an innovative automotive interior parts manufacturer.
Our product lineup includes seats, headliners, filtration and powertrain components, as well as textiles and exterior components.
With more than 50.000 colleagues working in our 90 group companies, we strive to provide a safe and comfortable automobile interior space for people all over the world.
Location: Wykroty, Poland (Toyota Boshoku Poland Plant)
Job Description
Prepare Master schedule and budget for new projects (incl.
equipment schedule, line balancing, layout preparation, risk evaluation - PFMEA, tools capacity evaluation, Cp/Cpk);
Taking full process preparation responsibility of “New Projects”, starting from Cost Feasibility & Process Design to Manufacturing / Assembly / Automation / Fine Tuning / Trial / Shipment / Installation and Acceptance of New Equipment’s and New Dies, until start of Serial Production;
Analyse technical drawings, review global standards and quality requirements, check process risks with P-FMEA and IATF/ISO requirements;
Prepare process plans and prepare equipment specification sheets, study on production volume and finalize capacity calculations, prepare project schedule for each equipment and follow-up
Research new suppliers and equipment makers (quotations, negotiations, follow-up maker’s progress for each stage)
Install processes to Toyota Boshoku production plants and handover all process and documentation with desired condition, KPI values,
Grasp all inputs, functions and outputs of process in terms of Safety, Cost, Quality, Efficiency, Environment, Ergonomic, Logistics, Carbon Neutral and Maintenance
Report project status to division management;
Research new technologies and apply optimization to reduce process cost and improve process continuously, involve in APQP, SPC, PFC, Shop and other Quality & Manufacturing improvement activities
Perform benchmarking activities;
Requirements:
Willing to make domestic and foreign business travels (frequency depends on project timeline, around 30% of your time);University degree in Mechanical / Electric-Electronic / Mechatronics / Automotive / Manufacturing Engineering;Process knowledge over Plastic Injection / Multi Layered Lamination / Door Assembly / Headlining Assembly / Adhesive and Pressure based assembly technologies is a plus;MS Office, 3D design software review and modify knowledge is required;Good team player, actively involved in teamwork activities, creative and proactive approach on problem solving;Familiarity with problem solving methods (TBBP, A3 Reporting, Six Sigma, 8D, etc);English obligatory min.
B2;Functions well under pressure, perform effectively in a deadline environment, work in matrix organization;Driving license cat.
B;
What we offer
Competitive Salary in line with your experience.1 year contract with extension to permanent contract;Flexible working schedule (start between 7:00-9:000) and 2 x a week working from home.Yearly bonus based on KPI`s.Group insurance as part of the selected UNIQA packageMedicover private medical care package.Medicover Sport Card.15 PLN daily allowance on SmartLunch app.Social fund benefits – holiday benefit, Christmas allowances.Possibility to take advantage of preferential car leasing for employees and their family members under the Toyota Family program.International work environment and continuous learning opportunities.
